Mechatronics Boot Camp

Objective:
To provide intensive, hands-on training in the foundational systems that make up modern industrial equipment — including mechanical drives, basic electrical systems, sensors, pneumatics, and control logic.

Week 1: Mechanical Systems & Safety

• Introduction to mechatronics and its role in manufacturing

• Shop and electrical safety (LOTO, PPE, arc flash basics)

• Mechanical drives: gears, pulleys, belts, bearings

• Torque, speed, and power transmission

• Shaft alignment and couplings

Hands-On:

• Build belt and chain drive assemblies

• Practice shaft alignment with dial indicators

• Perform basic lubrication and mechanical inspection tasks

Week 2: Electrical Fundamentals

• AC/DC theory and electrical components overview

• Voltage, current, resistance, Ohm’s Law

• Reading basic wiring diagrams and electrical symbols

• Circuit breakers, fuses, relays, and switches

• Use of multimeters and continuity testers

Hands-On:

• Build and test basic series and parallel circuits

• Wire control relays and switches

• Use multimeter to troubleshoot faults

Week 3: Pneumatics & Sensors

• Pneumatic system components: compressors, valves, actuators

• Flow, pressure, and force basics

• Introduction to sensors: proximity, photoelectric, pressure

• Input/output devices and control logic

• Tubing, fittings, and leak detection

Hands-On:

• Assemble and test pneumatic circuits

• Operate cylinders with 3/2 and 5/2 valves

• Connect sensors to simulate machine feedback

Week 4: Integration & Capstone Project

• Intro to control systems and basic logic (no programming)

• Sequencing events using relays, timers, and sensors

• System troubleshooting and root cause thinking

• Capstone: build and debug a mechanical-electrical-pneumatic system

Hands-On:

• Create a working system (e.g., sorting arm, automated clamp)

• Integrate sensor feedback and timed motion

• Present function and troubleshooting approach

Upon Completion:

• Certificate of Completion

• Ready for entry-level technician roles or continued technical training

• Exposure to real-world systems used in manufacturing and automation

• Practical experience with tools, components, and diagnostics